Flat seal

ABSTRACT

Flat seal, comprising at least one metallic layer, which is to be supplied with several passages, spaced by bridges, whereby at least one corrugation and/or at least one wavelike contouring is to be set out at least in the area of one of the layers, on the passage side and at least for part of the area; characterised by the profile surrounding the pertaining passage with an approximately constant cross-section and by the provision of a different profile for the area of the pertaining bridge at a specified circumferential angle (α) to increase compression in this area.

The invention concerns a flat seal, comprising at least one metallic layer, which is to be supplied with several passages, spaced by bridges, whereby at least one corrugation and/or at least one wavelike profile is to be set out at least in the area of one of the layers, on the passage side and at least for part of the area.

A metal plate with a reinforcing bulge and a cylinder head gasket showing the same bulge are apparent from DE-A 3943177. The metal plate is furnished with at least one separating area between two adjacent cylinder holes and at least one reinforcing bulge is set out in that separating area, so as to span the length of said separating area. The reinforcing bulge works in such a manner, that it reinforces, stiffens, strengthens, etc., the separating area and forms a seal with or rather in said area. The metal plate may be assembled with other plates to form a steel laminate or rather—plate seal. The indicated measures provide for a relatively complicated set-up in the bridge area, incurring considerable expenses.

A flat seal and its manufacturing procedure is described in WO 01/96768. The flat seal is to be furnished with at least one passage, whereby this passage or at least one of the metallic layers is developed in the form of a wave and/or tooth-shaped contouring surrounding the passage(s) at least in part. The contouring is designed essentially in the same manner, as seen across the scope of the passage, allowing for areas to be designed in the assembly of the flat seal, which do not allow for ideal compression.

The invention is based on the task of developing a generic flat seal, to that effect that compression may be adjusted variably, especially for critical areas of the flat seal. This task is solved in that a roughly uniform cross-section of the profile surrounds the pertaining passage and that a different profile is provided in the area of the pertaining web with a specified circumferential angle to increase compression in this area.

Further advantageous embodiments of the invention are apparent from the sub-claims.

The flat seal is conveniently designed as a cylinder head gasket for a combustion engine.

A modified profile is formed thus, as opposed to the state of the art, which can adjust the compression in this areas specifically via a specifiable circumferential angle (10-120°).

The shape of the previously surrounding waves is modified into a steplike profile to create a relatively rigid stopper in the bridge area. Compression can be variably adjusted in the desired manner by varying the circumferential angle of the steplike profile, so that with the use as a cylinder head gasket even the most diverse motor construction forms can be accounted for.

The object of invention is illustrated with an embodiment example in the drawing and is described as follows. Illustrated are:

FIG. 1 Top view of a detail of a flat seal serving as a cylinder head gasket seal

FIG. 2 Section according to line A-A of FIG. 1

FIG. 3 Section according to line B-B of FIG. 1

FIG. 1 illustrates a flat seal 1, usable as a cylinder head gasket, which shows several passages 2, which are spaced by the bridges 3. Surrounding the pertaining passage 2 in this example is a wavelike profile 4. To influence the compression in the area of bridge 3 the surrounding profile 4 in the area of the bridge 3 transitions in to a steplike profile 5, whereby profiles 4, 5 merge seamlessly. The steplike profile 5 is in this example intended for a circumferential angle α of 100°. Other angles can be provided for depending on the embodiment of the flat seal 1.

FIG. 2 illustrates a cross-section as per line A-A of FIG. 1. Displayed is a part of the middle bridge 3. A single steplike shaped profile 5 is visible, whose cross-section is somewhat U shaped and has a specifiable width α. This steplike profile 5 merges into a wave crest 6 as viewed in the direction of the adjacent passage. If required, a similar profile may be connected in mirror image fashion as seen in the direction of the parallel passage 2. Naturally, alternative construction forms are also conceivable here by simply molding an attached additional step profile 5.

FIG. 3 illustrates a cross-section as per line B-B of FIG. 1. The section is provided outside of bridge 3. A wave crest 4 surrounding the remaining circumferential area (260°) is recognizable with a specifiable width b and likewise specifiable number of wave troughs 7 and wave crests 8. The widths a, b and the height of the profiles 4, 5 as well as width and height of the wave area 6 may be designed differently upon requirement, so as to effect ideal compression of the cylinder head gasket 1. 

1-9. (canceled)
 10. A flat seal assembly, comprising: at least one metallic layer having at least a pair of passages separated by a bridge section; at least one corrugation around said passages having a first cross-sectional profile across said bridge section over a predetermined circumferential angle of said passages and having a different cross-sectional profile outside of said angle.
 11. The assembly of claim 10, wherein said at least one corrugation across said bridge section has a greater compression strength than that of the at least one corrugation outside of said angle.
 12. The assembly of claim 10 wherein said cross-sectional profile of said at least one corrugation outside of said angle has a waveform shape.
 13. The assembly of claim 12 wherein said cross-sectional profile of said at least one corrugation across said bridge section comprises at least one step shape.
 14. The assembly of claim 13 wherein said angle is between 10-120°.
 15. The assembly of claim 13 wherein said profiles merge into one another.
 16. The assembly of claim 12 wherein said cross-sectional profile of said at least one corrugation across said bridge section comprises at least one step-shape profile associated with each passage separated by at least one wave shape profile.
 17. The assembly of claim 10 wherein said flat seal comprises a cylinder head gasket. 